Ford Motor and Rivian Automotive are increasingly integrating 3D printing, also known as additive manufacturing, into their production processes. This technology, which builds three-dimensional objects layer by layer from digital designs, is becoming more prevalent in the automotive sector.
Manufacturers report that 3D printing helps reduce costs and increase operational speed. Rivian's head of additive manufacturing, Jared Beck, stated that the technology is essential for the company, noting that machines typically pay for themselves within a year. Rivian has invested over $5 million in 3D printing machines, with annual material costs around $1.7 million.
The technology significantly lowers supplier tooling costs, reduces logistics expenses, and cuts production times for parts from weeks to days or even hours. Beck emphasized that speed is a primary benefit for Rivian, leading to millions in savings.
3D printing is being used for a variety of applications, including vehicle parts, accessories, tools for assembly plants, and testing units for research and development labs. Rivian's recent expansion includes machines for flexible silicone parts and on-demand printing bays at its Normal, Illinois plant for engineers.
Specific uses at Rivian include creating electric-motor models for fluid testing, screw guides for tooling, stamping press inserts, and certain production parts like trim pieces.
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Automakers like Rivian and Ford are expanding their use of 3D printing across operations, from vehicle parts to assembly tools. This adoption is driven by the technology's ability to reduce costs, accelerate production times, and streamline logistics.