Glass-core substrates, designed to replace organic chip packaging, are currently undergoing final qualification. Absolics, a material manufacturer, announced that samples from its Covington, Georgia plant are in package-level reliability evaluation in Taiwan, with results expected by year-end. This marks a significant step towards commercial readiness for the technology.
Despite reaching final qualification stages, glass-core substrates have not yet been integrated into a commercial product. Initial plans for mass production by Absolics in the first half of 2024 have been missed, and previous claims of AMD adopting glass substrates for CPUs between 2025 and 2026 have not materialized. Intel, a key proponent of the technology, has shifted its own deployment timeline to approximately 2030, focusing on licensing patents and demonstrating prototypes in the interim.
The industry continues to invest in glass substrate technology. Samsung Electro-Mechanics and Sumitomo Chemical's Dongwoo Fine-Chem formalized a 482.1 billion won ($310 million) joint venture, targeting first production in the second half of 2027. These investments underscore the long-term potential seen in glass substrates despite current delays.
Glass-core substrates offer technical benefits such as 10 times the interconnect density of organic substrates and a 50% reduction in pattern distortion. They also reduce warpage by about half compared to organic cores due to tunable thermal expansion coefficients. However, manufacturing challenges persist, including chipping and cracking during drilling and dicing, and difficulties in metallizing vias below 10 microns and maintaining nanometer-scale flatness across large panels.
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Glass-core substrates, intended to replace organic chip packaging, are in final qualification by Absolics, but commercial product integration continues to be delayed. Despite technical advantages like increased interconnect density and reduced warpage, manufacturing challenges such as chipping and flatness control are contributing to the slower-than-anticipated adoption.